Some knowledge points about diamond drill bits

Oct 22,2021

Diamond drill bits refer to drill bits that break rock by embedding diamond particles in the drill bit matrix. Diamonds are known to be one of the hardest and most wear-resistant materials. Therefore, when diamond drill bits are used in hard and highly abrasive formations, they can achieve relatively high rates of penetration. Although diamonds are expensive, diamond drill bits have significant wear but offer high penetration rates per bit, making them highly competitive in today's oil drilling industry. Currently, diamond drill bits are widely used in conventional rotary drilling, turbine drilling, and coring operations, with the application of thermally stable polycrystalline diamond (TSP) teeth being particularly common.

 

  Drilling plays a very important role in various tasks of oil exploration and oilfield development. This includes searching for and confirming oil-bearing structures, obtaining industrial oil flows, identifying the area and reserves of confirmed oil-bearing structures, acquiring geological and development data related to the oilfield, and transporting crude oil from underground to the surface. All of this is accomplished through drilling. Drilling is a crucial part of the exploration and development of petroleum and natural gas resources, serving as an important means for oil exploration and development. The drill bit is a tool used in petroleum drilling to break rock and create holes, and its performance directly affects drilling quality, efficiency, and cost. According to type, drill bits can be classified intoDiamond drill bit, PDC bits, scraper bits, and roller cone bits.

 

  Diamond drill bits refer to those that break rock by embedding diamond particles in the body of the bit. Diamonds are known for their high hardness and wear resistance among materials. Therefore, when diamond drill bits are used in hard and highly abrasive formations, they can achieve relatively high penetration rates. Although diamonds are expensive, diamond drill bits have significant wear but also high penetration rates per bit; they remain highly competitive in today's petroleum drilling market. Currently, diamond drill bits are widely used in conventional rotary drilling, turbine drilling, and coring operations, with thermal stable polycrystalline diamond (TSP) teeth being particularly prevalent.

       Diamond drill bit

  A diamond drill bit is an integral type of bit with no moving parts; it mainly consists of the bit body, tooth crown, hydraulic structure (including water holes or nozzles), water tank (also called flow channel), chip removal groove, measuring tools, and cutting edges (teeth). The crown part of the diamond drill bit is where it cuts through rock; its surface (working face) is embedded with diamond cutting teeth and has a hydraulic structure on its side for maintaining diameter. The body of the bit is made from steel material; the upper part connects with the drill string via threads while the lower part connects with the tooth crown base (the steel tooth crown is integrated with the body).

 

  When operating a diamond drill bit, many diamonds on its surface act on the rock simultaneously. The action of diamonds breaking rock exhibits different characteristics depending on the nature of the rock. In plastic formations (or formations where rocks exhibit plasticity under stress), diamonds erode layers under pressure from the bit causing rocks ahead to fracture or flow plastically under torque from the bit.

 

  In brittle formations during drilling operations, diamonds primarily function by 'breaking' rocks. The stress generated under weight on bit (WOB) and torque causes rocks beneath blades to crack along shear stress planes while forming a broken groove behind moving diamonds. In this case, the volume of broken rock is much larger than that consumed by diamonds. Rock breaking has volumetric fragmentation properties which lead to high efficiency.Diamond drill bitIn hard formations (such as flint or siliceous dolomite), drilling generally employs matrixes embedded with fine diamonds; this process resembles that of grinding wheels. Each diamond coated on a drill bit acts as a small cutting edge; thus we can view a drill bit as a tool equipped with countless edges. When penetrating into rock, sharp exposed diamond teeth micro-cuttingly fracture rocks.

 

 

Related Articles

Using diamond grinding wheels to dress the grinding wheel, the profile is opposite to the required wheel profile, and it moves in the same direction as the wheel being dressed, shaping the wheel into the desired form. The dedicated grinding machine for lock clamps uses diamond wheels to dress the grinding wheel, which is then used to grind valves. The diamond wheels we use are coated with a layer of uniformly distributed diamond particles on a steel substrate through electroplating. When using them, two points must be noted: First, when loading and unloading the diamond wheel, gently tap with a copper rod to prevent diamond particles from falling off. Second, before dressing the grinding wheel with the diamond wheel, it is essential to adjust the relative position of the diamond wheel and grinding wheel in manual mode. For example: The automatic compensation amount for J4-048 lock clamp grinder is 0.01mm with a compensation amount of 50mm. To meet this compensation amount, a grinding wheel grit size of 120# is generally selected. When grinding lock clamp grooves, we dress the grinding wheel once every 20 products, taking 30 seconds for dressing time and maintaining a dressing line speed ratio of 0.59. Sampling tests show that surface roughness Ra is between 0.63 and 1.25μm, and shape and positional accuracy are within 0.03mm, fully meeting customer requirements. Practice has proven that one diamond wheel can produce 60,000 to 80,000 qualified products. The precision of lock clamp grooves mainly relies on the accuracy of the diamond wheels. As a core component of lock clamp groove grinders, the design of its profile is particularly important. Using diamond wheels produced by Dongjin in Henan for dressing grinding wheels ensures high precision and long service life while achieving good surface roughness in workpiece processing, making it especially suitable for mass production.

Mar 18,2022


Researchers in Australia have made breakthrough progress using the power of diamonds, potentially revolutionizing the way the human body accepts biomedical implants. Researchers from RMIT University successfully coated 3D printed titanium implants with diamonds. This is the use of 3D printed diamond implants for biomedical and orthopedic applications, involving surgeries related to the human musculoskeletal system. Although titanium provides a fast, accurate, and reliable material for medical-grade and patient-specific implants, our bodies sometimes reject this material due to compounds on titanium that prevent effective interaction between tissues and bones with biomedical implants. Synthetic diamonds offer a cost-effective solution to this problem. This breakthrough was achieved by biomedical engineer Dr. Kate Fox and her team at RMIT's School of Engineering. The coating was produced using a microwave plasma process at the Melbourne Nano Manufacturing Centre. The combination of titanium scaffolds with diamonds forms a biomaterial. "This technology will take several more years to launch; many steps need to be taken before it can be used by patients," Fox said. "But what we have done is a key step in a long and incredible journey." Postdoctoral researcher Aaqil Rifai is collaborating with Fox on this new technology research, stating, "Diamonds are very effective because carbon is a major component of the human body. Carbon has incredible biocompatibility." Rifai added, "Our bodies easily accept diamonds and use them as platforms for complex material interfaces." In addition to orthopedics, diamonds are also used to coat cardiovascular stents—catheters that help keep heart arteries open—as well as in bionics and prosthetics. Currently, researchers are focusing on how to apply this technology in orthopedics. "3D printing is a groundbreaking revolution in modern times. Through 3D printing, we can design specific medical-grade implants. This technology is fast, accurate, reliable, and labor-saving," Rifai said: "The scalability of 3D printing is rapidly increasing; therefore, we can foresee that diamond coatings will become increasingly common in orthopedics in the near future." Diamonds are one of the special materials found in nature with properties such as hardness, low friction coefficient, high elastic modulus, high thermal conductivity, high insulation properties, wide bandgap, high sound propagation rate, and good chemical stability. Although natural diamonds possess these characteristics, they have only existed as gemstones; their variability and rarity greatly limit their applications. However, CVD diamond films prepared by Luoyang Yuxin Diamond combine these excellent physicochemical properties at a lower cost than natural diamonds and can be fabricated into various geometric shapes with broad application prospects in industries such as electronics, optics, and mechanics.

Aug 16,2021


In June 2020, China's foreign exchange for bearing imports was $368 million, an increase of 10.13% month-on-month and a year-on-year increase of 34.64% compared to June last year, with an increase of 26.47 percentage points from the previous month's growth rate of 8.17%. The number of bearing imports reached 191 million sets, a month-on-month increase of 3.74%, a year-on-year increase of 26.61% compared to June last year, and an increase of 22.61 percentage points from the previous month's growth rate of 4%. As of June 2020, China had accumulated foreign exchange for imports totaling $1.907 billion, which is a year-on-year increase of 12.37%. This is an increase of 4.27 percentage points from last month's rate of 8.1%. The number of imported bearings was 1.151 billion sets, an increase of 15.31% compared to the same period last year, and an increase of 2.02 percentage points from last month's growth rate of 13.29%. From the perspective of imported bearing categories, the foreign exchange for tapered roller bearings increased by 45.98% year-on-year, becoming the main driver for bearing import foreign exchange; followed by bearing parts with a year-on-year growth rate of 25.3%, other ball bearings with a growth rate of 23.24%, cylindrical roller bearings with a growth rate of 15.39%, and spherical roller bearings with a growth rate of 13.73%. It is not difficult to see that under the new situation, significant changes are occurring in the structure of the bearing market. From the perspective of importing countries, foreign exchange from Japan reached $490 million, ranking first with a year-on-year growth rate of 4.61%. Germany ranked second with $420 million in foreign exchange for imports but had a remarkable growth rate of 28.31%. Surprisingly, Taiwan's import foreign exchange for bearings reached $137 million, ranking third with an astonishing year-on-year growth rate of 346%. This indicates that as China's economic structure adjusts, significant changes are also occurring in the market for importing countries for bearings.

Aug 27,2021


Get A Quote

We always uphold the business philosophy of win-win cooperation, look forward to working with you hand in hand, mutual benefit and win-win, create brilliant!

Submit Message

* Note: Please be sure to fill in the information accurately and keep the communication unblocked. We will get in touch with you as soon as possible.