Diamond rollers, also known as diamond dressing rollers or diamond roller dressers, are grinding wheel dressing tools used for mass-forming grinding. They can replace single crystal diamond pens for dressing grinding wheels, significantly improving production efficiency and achieving higher surface quality and precision of the processed parts.

Application industries of diamond rollers

Diamond rollers can be used in industries such as automotive, aerospace, measuring tools, machine tools, etc. Typical applications include gears, bearings, crankshafts, lead screws, ball cages, blades, oil nozzle pumps, measuring tools, guide rail blocks, micro rails, calipers, etc. In other words, wherever there is a demand for mass production with high efficiency and high precision in dressing grinding wheels, diamond rollers can be utilized. When paired with CNC machine tools and gear grinders, they require less manual experience and have significant advantages over diamond pens.

Key points to note when using diamond rollers

As the mechanical industry increasingly uses hard and difficult-to-grind materials, the frequency of using diamond rollers to dress grinding wheels has also increased. Among today's abrasives, diamonds have high hardness and are not easily worn out but are not particularly heat-resistant. To use diamond rollers effectively and reasonably, the following points should be noted:

1. Main parameters such as circumferential speed during dressing of the grinding wheel by the diamond roller, left-right feed amount, front-back feed amount.

2. The feed amount and grinding pressure during the grinding process with the diamond roller; issues like deflection or misalignment of the diamond roller.

3. Follow the action sequence when dressing a grinding wheel with a diamond roller: fast approach (do not touch the grinding wheel) → slow approach (feed at required cutting speed) → light dress → withdrawal; do not skip steps as it will affect the lifespan of the diamond roller.

Product Description

The working principle of a diamond roller is: by installing it on a dressing device on a grinder machine to dress ordinary ceramic or CBN wheels; after shaping the wheel it grinds parts so that the contour profile and precision of the diamond roller are copied onto the surface of processed parts through the wheel. Its characteristics include simple operation of machine tools with low technical requirements for operators; good consistency in product precision and stable quality; significantly improving production efficiency and product quality while reducing manufacturing costs; making it easy to achieve automation in grinding processes. Compared to traditional single-point diamond pen dressing methods, production efficiency is greatly improved while achieving higher surface quality and precision in processed parts—especially suitable for high-precision mass production.

Product Advantages

We have rich engineering design and manufacturing capabilities focused on developing better forming diamond rollers to provide long-term technical support for customers to maintain stability in batch production.

With our research and development capabilities for diamond rollers along with high-precision processing capabilities we have become an alternative supplier for high-end customers replacing imported products.

Target Audience

Products are mainly applied in manufacturing various components in automobiles; various bearing industries; textile machinery gears; petroleum machinery; cylinder heads; pistons; piston rings; bearing bushes; electric vehicles; sewing machines; power tools; measuring tool industries; aerospace industry; abrasive mold industry; precision lead screw guide rails among others for batch-forming processing and non-ferrous metal finishing enterprises.

 

 

 Patented Products

Cage bell-shaped shell spherical roller	Single groove locking clamp groove roller	Multi-groove locking clamp groove roller	Slider diamond roller
Valve cone sealing surface roller	CNC single-line grinding tap diamond roller	'Tap forming grind' roller	'Bell-shaped shell channel grind' diamond roller

Patent Certificate